As the demand for faster and more accessible wireless communication continues to grow, traditional PCB technologies using materials like FR4 or Rogers RO4000 are reaching their performance limits for mm-wave applications. The push towards 6G requires innovative solutions capable of operating at higher frequencies (e.g. D-band: 110 - 170 GHz) to provide greater data throughput. Glass PCBs and interposers present a promising path forward, offering superior dielectric properties and lower losses in the packaging of mm-wave integrated circuits.
This research aims to develop glass mm-wave integrated circuit (IC) interposers using a femtosecond laser to process quartz substrates. Initially, structures such as vias and cavities will be created by ablating the quartz with the laser. These substrates will then be coated with a gold layer, which in turn can be selectively ablated to form the necessary PCB traces. In a further stage, components like filters, antennas, and power combiners can also be integrated onto the glass interposers. This would then allow for the heterogeneous integration of multiple mm-wave ICs to enable the design of more advanced systems.